Polylactic Acid (PLA): Biodegradable Plastic Material & Applications

Table of Contents

Introduction to Polylactic Acid (PLA)

As global sustainability goals continue to drive innovation, biodegradable materials have emerged as a vital focus for reducing environmental pollution and plastic waste. Among these materials, Polylactic Acid (PLA), CAS 26100-51-6, has become one of the most promising and commercially successful biodegradable bioplastics.

Derived from renewable plant-based resources such as corn, cassava, and sugarcane, PLA is a polymer that naturally decomposes into carbon dioxide and water under specific microbial conditions. This makes it a true eco-friendly alternative to petroleum-based plastics, helping industries reduce their carbon footprint and reliance on fossil fuels.

With excellent mechanical properties, processability, and biocompatibility, PLA has found extensive use in packaging, medical devices, textiles, 3D printing, and more. As both governments and consumers increasingly demand greener materials, PLA stands out as a cornerstone of the circular economy, supporting the transition toward a low-carbon and sustainable future.

What is Polylactic Acid(PLA)?

Polylactic acid (PLA) is a biodegradable thermoplastic polymer derived from renewable resources such as corn starch, cassava, or sugarcane. Through a sequence of fermentation (from glucose to lactic acid) and subsequent polymerization, PLA is produced in high purity with favorable mechanical properties and excellent biocompatibility.

What is Polylactic Acid(PLA)

Biodegradability under appropriate conditions and renewable sourcing—positions it as a sustainable alternative to many fossil-based plastics in multiple industries, including packaging, medical devices, and consumer goods. In the cosmetics and personal care supply chain, PLA polymers are often explored for packaging films, containers, and primary packaging components when sustainability, clarity, and safety are priorities.

Molecular Structure of Polylactic Acid (PLA)

PLA is a linear or slightly branched polymer composed of lactic acid repeating units connected by ester linkages. Each repeating unit contains a three-carbon backbone with a chiral central carbon bearing a methyl substituent, which gives rise to stereoisomeric forms such as PLLA (poly-L-lactic acid), PDLA (poly-D-lactic acid), and PDLLA (racemic blends).
The general repeating unit can be represented as –O–CH(CH3)–CO–, corresponding to the empirical formula (C3H4O2)n for the polymer chain. This stereochemistry influences crystallinity, melting behavior, and mechanical properties, allowing material customization for specific applications. The polymer’s versatility stems from its ability to crystallize to varying degrees and from its compatibility with standard thermoplastic processing techniques.

Physical Properties of Polylactic Acid (PLA)

PLA appears as a white to slightly translucent material in solid form, with a wide processing window depending on grade and crystallinity. Melting points typically range from about 150 to 160°C for amorphous grades, with crystallinity elevating the melting point modestly and improving stiffness. The glass transition temperature (Tg) often lies around 60°C, though it varies with tacticity and crystallinity.

Mechanical properties include good stiffness and tensile strength, with toughness and elongation at break improving in more amorphous grades or when blended with plasticizers. Processing methods cover injection molding, film extrusion, blow molding, and 3D printing, making PLA suitable for packaging films, rigid containers, and consumer goods components. The material’s clarity and light weight are advantageous for high-clarity packaging designs and decorative cosmetics containers.

Chemical Properties of Polylactic Acid (PLA)

PLA is inherently biodegradable under industrial composting conditions and can be degraded by environmental microbes when accessible to appropriate temperatures and moisture. It shows good resistance to water and moisture until hydrolytic cleavage accelerates at elevated temperatures, after which hydrolysis reduces molecular weight over time. PLA is relatively resistant to neutral and mildly acidic environments but can hydrolyze in strong bases or acids, which can alter its mechanical properties and speed up degradation. Thermal stability is moderate; heat exposure can promote chain scission, especially in poorly stabilized grades.
In biomedical contexts, PLA and its copolymers exhibit favorable biocompatibility and have a long history of use in absorbable sutures, implants, and controlled-release devices, owing to their degradation products (lactic acid) that are metabolizable and generally well tolerated. For cosmetic packaging and device components, these chemical properties translate into safe, regulatory-friendly options with appropriate stabilization and compatibility considerations.

How Is Polylactic Acid Made

Microbial fermentation

How Is Polylactic Acid Made

Raw materials and feedstocks: PLA bio-based production begins with renewable plant starch sources, such as corn, cassava, or sugarcane. Complex carbohydrates are hydrolyzed to glucose, which serves as the primary feedstock for fermentation. This step anchors PLA’s renewable and low-carbon narrative.

Microbial fermentation: Specialized microorganisms convert glucose to lactic acid under controlled fermentation conditions. The resulting lactic acid purity sets the stage for downstream polymer Quality and performance.

Purification and Polymerization

Purification: The crude lactic acid is refined to remove by-products and impurities that could affect polymerization efficiency or material properties. High-purity lactic acid is essential for consistent lactide formation and PLA quality.

Ring-opening polymerization (or alternative routes): Lactic acid or lactide is converted into PLA via ring-opening polymerization (ROP) or via direct polycondensation in some process variants. ROP is common for achieving high molecular weight and narrow molecular weight distributions, enabling tailored mechanical and thermal properties.

Molecular weight control: Through controlled polymerization conditions, catalysts, and purification steps, PLA grade is tuned for specific end-uses, from rigid films and fibers to clear packaging and specialty medical components.

Pelletizing and forming: The PLA is formed into pellets or resin that downstream converters can transform into films, fibers, coatings, or molded parts. For cosmetics packaging, high clarity, good barrier properties, and process compatibility are often targeted.

Grades of Polylactic Acid (PLA)

Grades of PLA

Industrial-grade PLA: Used for packaging films, consumer packaging components, and bulk consumer goods where performance and cost are balanced with sustainability goals.

Food-grade PLA: Selected for containers, trays, and inner packaging that require formal food-contact compliance and clear labeling.

Medical-grade PLA: Tailored for implantable devices, sutures, or absorbable medical components, prioritizing purity, biocompatibility, and regulatory clearance.

Advantages of Polylactic Acid

Renewable Resources

PLA is produced from renewable plant-based feedstocks such as corn starch, cassava, or sugarcane, providing a sustainable alternative to fossil-fuel–based plastics. This renewable origin reduces dependence on non-renewable resources and supports corporate sustainability goals by aligning packaging and product components with circular economy commitments. The feedstock origin also enables traceability and clearer environmental claims across the supply chain.

Fully Biodegradable

Under appropriate industrial composting conditions, PLA can degrade into CO₂ and water, helping to mitigate white pollution and reduce long-term plastic waste. This biodegradability supports brand stories around end-of-life disposal and aligns with increasing regulatory and consumer expectations for compostable or recyclable packaging options. Effective implementation depends on compatible waste streams and local end-of-life infrastructure.

Low Carbon Emission

Life-cycle assessments consistently show that PLA’s production and end-of-life pathways can generate lower greenhouse gas emissions compared to conventional petrochemical plastics. Energy use, feedstock cultivation, and processing efficiencies contribute to a reduced carbon footprint, aiding brands in reporting environmental performance and meeting carbon-reduction targets.

High Biocompatibility

PLA is biocompatible and non-toxic, which makes it suitable for sensitive applications within biomedical contexts and consumer packaging that requires safety assurances. For cosmetics and personal care, this translates to confidence in packaging materials that come into direct contact with products and minimal risk of leaching, supporting regulatory compliance and consumer trust.

Good Processability

PLA is readily processed using common techniques such as injection molding, film extrusion, blow molding, and 3D printing. Its versatility enables rapid prototyping, scalable production, and high clarity in packaging films and containers. This ease of processing helps reduce time-to-market for new packaging concepts and enables flexible manufacturing strategies.

Applications of Polylactic Acid (PLA)

Medical Applications

  • Surgical Sutures: PLA sutures are absorbable, eliminating the need for removal and reducing patient burden. Polylactic acid sutures gradually hydrolyze in the body into lactic acid, which is metabolized and excreted.
  • Orthopedic Implants: PLA-based screws, plates, and fixation devices provide bone-compatible mechanical strength and controlled degradation to match healing timelines, reducing secondary surgeries.
  • Drug Delivery: PLA microspheres and nanoparticles enable controlled release of therapeutics, improving targeted delivery and reducing systemic exposure.
  • Tissue Engineering: PLA scaffolds support cell growth and tissue regeneration, offering customizable porosity and degradation rates to suit different tissues.

Packaging Industry

  • Food Packaging: PLA films and containers offer clarity, odor resistance, and a lower environmental footprint, suitable for fruit, vegetables, dairy, and beverages where permitted by regulatory guidelines.Applications of Polylactic Acid (PLA)
  • Disposable Tableware: Fully degradable PLA lunch boxes, straws, and cutlery reduce plastic waste and align with sustainability commitments.
  • Shopping & Garbage Bags: Durable, compostable PLA alternatives to conventional bags can support brand sustainability narratives, subject to local compostability certifications and waste-stream infrastructure.

Textile Industry

  • Clothing: PLA fibers provide soft, breathable fabrics with potential antibacterial properties and UV resistance, suitable for sportswear and undergarments with a sustainability angle.
  • Home Textiles: PLA fabrics offer lightweight comfort and improved environmental profiles for bedding, curtains, and carpets.
  • Nonwovens: PLA-based nonwovens serve applications in diapers, sanitary pads, and medical dressings, combining softness with biodegradability.

Industrial & Automotive Applications

  • Automotive Parts: PLA composites and molded components can reduce vehicle weight and improve sustainability profiles for interiors (panels, mats, seat covers).
  • Electronics: PLA-based housings and components offer thermal stability and electrical insulation in consumer electronics, supporting eco-friendly branding.

Agriculture & 3D Printing

  • Mulch Films: Biodegradable PLA films support soil health and crop yield, reducing the need for residue management and pollution from conventional plastics.
  • 3D Printing Filament: PLA is a popular, easy-to-print material for rapid prototyping, tooling, and custom fixtures in product development and manufacturing.Applications of Plasma in 3D Printing
  • Seed Coating: PLA-based coatings can aid seed protection and germination while enabling compostable waste streams after use.

Is Polylactic Acid (PLA) Safe?

Biocompatibility and safety

Polylactic acid (PLA) is widely recognized in the medical and food fields, mainly due to its non-toxicity and excellent biocompatibility. PLA does not contain harmful chemicals commonly found in traditional plastics, such as plasticizers, making it safe for the human body during use.
More importantly, when PLA completes its mission and begins to decompose, its final degradation product is lactic acid. Lactic acid is a natural product of human metabolism. This is highly consistent with human physiological mechanisms, making PLA and its degradation process completely safe and harmless to the human body, eliminating health concerns for consumers.

Regulatory approval and multi-industry applicability

The safety of PLA has been recognized by major regulatory agencies worldwide. It has been approved by the US Food and Drug Administration (FDA) as a safe food contact material, laying the foundation for its large-scale application in the packaging industry.
It is precisely with this high level of safety and regulatory compliance that PLA can be applied in fields with the strictest material requirements, such as manufacturing absorbable surgical sutures and in vivo implants. Therefore, whether used for sustainable packaging, daily necessities, or healthcare products, PLA is an ideal choice to meet the safety standards of biodegradable plastics.

Why Choose Runtai Chemical as Your Polylactic Acid (PLA) Supplier

Runtai Chemical delivers high-purity, stable PLA resins designed for diverse end-uses, including packaging, medical devices, and consumer goods. With a strong emphasis on quality control, customization, and global logistics, Runtai supports enterprise-grade procurement through reliable supply, flexible packaging, and regulatory-ready documentation.

High Purity & Consistent Quality

Commitments to tight molecular-weight control and batch-to-batch consistency ensure predictable performance across applications, from films to 3D-printed components.

Customized Grades

A range of PLA grades is available to meet specific end-use requirements: industrial, food-grade, and medical-grade options tailored to regulatory needs and end-market standards.

Technical Support

Dedicated engineering and technical teams provide processing guidance, formulation support, and stability testing consultation to accelerate product development.

Global Export Capability

Reliable international logistics, flexible packaging formats, and compliance with cross-border regulatory requirements to support multinational supply chains.

Conclusion

Polylactic Acid (PLA), CAS 26100-51-6, represents far more than just a biodegradable polymer — it symbolizes the transition toward a circular, low-carbon, and sustainable economy. Derived from renewable resources, PLA combines excellent mechanical strength, processability, and environmental degradability, making it an ideal replacement for traditional petroleum-based plastics.

With continuous advancements in polymer technology and processing, the applications of PLA and its derivatives are expanding rapidly across industries such as packaging, textiles, automotive, medical, and 3D printing. As global demand for sustainable plastics continues to grow, PLA stands as a cornerstone material driving the next generation of eco-friendly manufacturing.

Runtai Chemical is committed to providing high-purity, reliable PLA materials for global clients. Our advanced production technology, strict quality control, and professional export support ensure that every batch meets international standards. Partner with Runtai Chemical to empower your sustainable product innovations and contribute to a greener future together.

FAQs About Polylactic Acid (PLA) CAS 26100-51-6

How long does PLA take to biodegrade?

Under industrial composting conditions (around 58°C with high humidity and microbial activity), PLA can fully biodegrade within 3–6 months into carbon dioxide and water. However, in natural environments like soil or seawater, the process takes longer due to lower temperatures and fewer microorganisms.

Is PLA suitable for food contact applications?

Yes. Polylactic acid (PLA) is non-toxic, biocompatible, and FDA-approved for many food contact applications, including packaging films, disposable cups, straws, and food containers. Its safety and lack of harmful additives make it an ideal choice for sustainable food packaging solutions.

Can PLA be recycled or reused?

While PLA is primarily known for its biodegradability, it can also be mechanically recycled or chemically depolymerized back into lactic acid for reuse. Some facilities have begun developing closed-loop recycling systems specifically for PLA-based materials, making it a versatile material in the circular economy.

What’s the shelf life of PLA pellets?

PLA pellets typically have a shelf life of 1–2 years when stored in a cool, dry, and well-ventilated environment. To maintain quality, avoid exposure to moisture and direct sunlight, as PLA can slowly hydrolyze and lose mechanical strength under humid conditions.

How does PLA compare with PET or PE plastics?

Unlike PET or PE, which are derived from petroleum and are non-biodegradable, PLA is made from renewable plant-based resources and decomposes naturally under composting conditions. Although its heat resistance and flexibility are slightly lower, PLA’s environmental benefits and aesthetic properties make it an increasingly popular alternative for sustainable packaging and manufacturing.

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